| Customization: | Available |
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| After-sales Service: | Video Support |
| Warranty: | 1 Year |
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Breakfast cereal puffed corn flakes production line
The production machine of breakfast cereal corn flakes is a complete production line, consisting of multiple equipment and process flows, which is used to process corn flour and other cereal raw materials into crispy ready-to-eat corn flakes or other shapes of breakfast cereal foods
1. Features of the production line
High degree of automation
The entire production line is automated from raw material mixing to finished product packaging, reducing manual intervention.
Flexible equipment configuration
Different types of equipment can be selected according to production requirements (such as a single set of 300KG or 500KG per hour).
Energy saving and high efficiency
Electricity-efficient motors, inverters and other equipment are used to reduce energy consumption.
Stable product quality
Centralized control through touch screen ensures that the production process is accurate and controllable, and the product quality is stable.
Diversified products
By changing the mold and adjusting the process parameters, breakfast cereal foods of various shapes (such as flakes, rings, granules) and flavors (such as original, sweet, and salty) can be produced.
2. Equipment composition
Powder mixer
Used to mix flour and other raw materials, additives and appropriate amount of water can be added.
Screw feeder/screw feeder
Convey the mixed raw materials to the twin screw main engine feed hopper.
Twin screw main engine
Through high temperature, high pressure and high shear, the raw materials are extruded and granulated to form small spherical particles.
Vibration cooler/drum cooler
Cool the extruded particles to prevent adhesion.
Air conveyor
Used for material transportation to reduce manual operation.
Tablet press
Press the cooled particles into thin sheets with uniform thickness.
Spreader
Spread the sheeted materials evenly for subsequent baking.
Baking equipment (such as five-layer oven, high-temperature puffing furnace)
Bake the sheeted materials to make them crispy.
Sprayer (such as double drum sprayer)
Spray syrup or other seasonings on the surface of baked corn flakes.
Cooling conveyor
Cool the sprayed corn flakes for easy packaging.
Elevator
Used for vertical transportation of materials between different processes.
Vibrating feeder
Used for uniform feeding of materials to ensure the stability of the production process.
3. Process flow
Raw material mixing
Mix corn flour, flour, oat flour and other raw materials in proportion, add appropriate amount of water and additives.
Twin screw extrusion puffing
The mixed raw materials are subjected to high temperature, high pressure and high shear treatment by the twin screw main engine to form puffed particles.
Cooling
The puffed particles are cooled by a vibrating cooler or a drum cooler to prevent adhesion.
Flake pressing
The cooled particles are pressed into thin sheets with uniform thickness by a tablet press.
Baking
The sheeted materials are baked by baking equipment (such as a five-layer oven or a high-temperature puffing furnace) to make them crispy.
Spraying seasoning
Spray syrup or other seasonings on the surface of the baked corn flakes to give the product a variety of flavors.
Cooling and packaging
The sprayed corn flakes are cooled by the cooling conveyor and then packaged
4. Scope of application
Raw materials: corn flour, flour, oatmeal flour, rice flour and other cereals.
Products: corn flakes, cereal rings, cereal rings, animal-shaped breakfast cereals, etc.
5. Advantages
Retain nutrients
Scientific production technology can retain the nutrients in cereals intact.
Break through the difficulties of domestic equipment
Solve the problems of roller sticking, uneven thickness of tablets, low output, etc., and improve product taste and quality.
Support customized services
Can provide automatic raw material proportioning and mixing system, flavor customization services, etc. according to customer needs.
| Model | BF-65 | BF-70 | BF-85 |
| Installed Power | 76kw | 95kw | 178kw |
| Power Consumption | 54kw | 66kw | 125kw |
| Capacity | 140-160kg/h | 240-260kg/h | 500kg/h |
| Dimension | 17x2x2.5m | 22x2x2.5m | 26x2x3.5m |
Frequently Asked Questions
Q: What's Service commitment?
A: Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
Q: What to do if the machine has a problem?
A: 24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.
Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.
Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.
For better offer our suggestion and prepare quotation, hope we can know below info from you:
A. Your bag size
B. Your bag picture
C. Packing weight
D. Packing speed requirement
E. Exactly product need to packed
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