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Semi-automatic sausage production line is a sausage processing system that combines manual operation with mechanized equipment. It is suitable for small and medium-sized food processing enterprises or the initial stage of entrepreneurship. Compared with fully automatic production lines, it has lower investment costs and higher flexibility, but slightly lower production efficiency. The following are its core components and features:
I. Main equipment components
Meat grinder
Mince the raw meat to the required particle size, and the blade thickness can be adjusted.
Manual feeding and cleaning are required.
Mixer/marinator
Mix minced meat, seasoning, and auxiliary materials (such as starch, ice water).
Semi-automatic control of mixing time and speed, manual addition of ingredients.
Sausage filler
Core equipment, divided into hydraulic, gear or pneumatic.
Manual casing (natural or collagen casing), machine filling, manual control of filling speed and weight.
Twisting/segmenting device
Some equipment has semi-automatic twisting function, manual assisted segmentation or knotting.
Smoking/cooking oven (optional)
Independent equipment, filled sausages need to be transferred manually for ripening, smoking or sterilization.
Cooling/packaging table
After manual sorting and cooling, use vacuum packaging machine or heat sealing machine for packaging.
2. Features of semi-automatic production line
Advantages
Low cost: Equipment investment is about 1/3-1/2 of that of fully automatic line.
Flexible: Suitable for small batch and multi-variety production (such as different flavors and casing types).
Simple operation: Low technical requirements for workers and short training cycle.
Limitations
Low efficiency: Output is usually 100-500 kg per hour (depending on manual proficiency).
Sanitary control: There are many manual contact links, and food safety needs to be strictly managed.
Consistency: Filling weight and twist appearance may vary slightly.
3. Applicable scenarios
Start-ups: Limited funds and need to be put into production quickly.
Featured products: Production of handmade flavored sausages and regional specialty sausages.
Pilot production: testing new product formulas or market reactions.
4. Purchase recommendations
Matching capacity: select equipment models based on daily output (such as sausage stuffer capacity 5-20L/time).
Key equipment quality: Prioritize the durability and easy cleaning of meat grinders and sausage stuffers.
Scalability: Reserve interfaces, which can be upgraded to automation in the future (such as automatic twisting machines).
Model | BFXC500L |
Name | Machine parameters |
Meat Grinder | Model:HT-JRJ100 Capacity:500kg/h Power:5.5KW Voltage:380V/50Hz Dimension:900*565*900mm Weight:200KG |
Meat Brine Injector Machine | Model:HT-ZSJ48 Capacity:600kg/h Power:3.7KW Voltage:380V Needle Specification:Φ2,φ3,φ4 Injecting Speed:16times/min Injecting Pressure:0.1-0.8Mpa Injection Rate:60-90% Conveyor Speed:20-80m/min Dimension:1300*900*1500mm Weight:360KG |
Bowl Cutter Machine | Model:HT-ZB40 Capacity:30kg/batch Power:5.1KW Voltage:380V/50Hz Amount of Chopper:3 Volume:40L Cutting speed:1500-3000r/min Dimension:1100*920*1040mm Weight:480KG |
Meat Mixer Machine | Model:HT-BX200 Capacity:200kg/batch Power:1.5KW Voltage:380V Dimension:1480*740*1120mm Weight:320KG |
Vacuum Meat Tumbler | Model:HT-GRJ200 Capacity:150kg/batch Power:2.25KW Voltage:380V Dimension:1200*810*1290mm Weight:280KG |
Hydraulic Sausage Filling Machine | Model:HT-YG30 Capacity:200-500kg/h Power:1.5KW Voltage:220V/380V Dimension:1050*670*1680mm Weight:250KG |
Automatic Sausage Tying Machine | Model:HT-CZJ01 Capacity:10-120pcs/min Power:0.25KW Voltage:220V/380V Dimension:1100*550*1200mm Weight:110KG |
Sausage Smoker oven | Model:HT-YX100A Capacity:100kg/batch Power:117KW Voltage:380V Dimension:2250*1200*2200mm Weight:500KG |
Frequently Asked Questions
Q: What's Service commitment?
A: 1.Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
Q: What to do if the machine has a problem?
A: 24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.
Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.
Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.
For better offer our suggestion and prepare quotation, hope we can know below info from you:
A. Your bag size
B. Your bag picture
C. Packing weight
D. Packing speed requirement
E. Exactly product need to packed