Customization: | Available |
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After-sales Service: | Video Support |
Warranty: | 1 Year |
Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Bottled powder filling machine is an automated equipment specially used to quantitatively fill powdered materials (such as milk powder, medicine, seasoning, chemical raw materials, etc.) into bottles. It is widely used in food, medicine, chemical and other industries, and has the characteristics of high efficiency, precision and hygiene. The following is a main introduction to bottled powder filling machine:
1. Main types
Screw filling machine: It measures powder by rotating the screw, which is suitable for powders with good fluidity (such as milk powder, coffee powder, etc.), with high precision and adjustable filling volume.
Volumetric filling machine: It measures by a fixed volume cup, which is suitable for powders with stable density, with fast speed but slightly lower precision.
Weighing filling machine: It uses high-precision sensors for real-time weighing, which is suitable for high-value or powders with strict precision requirements (such as medicines, additives).
Airflow filling machine: It uses airflow to transport powder, which is suitable for powders that are easy to dust or have poor fluidity.
2. Core components
Feeding system: hopper, stirring device (anti-caking), feeding screw or vibrating feeder.
Metering system: screw, volumetric cup or weighing sensor.
Filling head: dust-proof design to prevent powder from flying.
Bottle positioning device: bottle clamping mechanism or conveyor belt positioning to ensure filling alignment.
Control system: PLC or touch screen control, can set parameters such as filling volume and speed.
Auxiliary functions: dust removal device (such as negative pressure dust suction), nitrogen filling and preservation (for easily oxidized products).
3. Workflow
Bottle loading: empty bottles are placed at the work station through conveyor belt or manually.
Metering: powder is quantitatively measured by screw, volumetric cup or weighing system.
Filling: powder is injected into the bottle through the filling head, which may be accompanied by vibration compaction.
Compacting/scraping: some equipment will compact the powder or scrape the bottle mouth.
Bottle unloading: after filling, the bottle enters the next link (such as sealing, labeling).
4. Key factors for selection
Powder characteristics: fluidity, density, particle size, whether it is easy to generate dust.
Bottle specifications: bottle mouth diameter, bottle height, material (plastic/glass).
Capacity requirements: such as filling volume per hour (such as 1000~5000 bottles/hour).
Accuracy requirements: Generally, the screw type has an accuracy of ±1%, and the weighing type is higher.
Hygiene standards: The food/pharmaceutical industry must comply with GMP, FDA and other certifications.
5. Advantages
Automation: Reduce manual contact and improve production efficiency.
High precision: Reduce material waste and ensure product consistency.
Flexible adjustment: Adapt to different bottle types and powders through parameter adjustment.
Hygienic design: Easy to clean and avoid cross contamination.
6. Common problems and solutions
Powder agglomeration: Add a stirring device or ultrasonic arch breaking to the hopper.
Unstable filling accuracy: Check screw wear or sensor calibration.
Dust pollution: Add a sealing cover or dust removal system.
Bottle mouth sticking powder: Optimize the filling head design or add a purge device.
Size | 3000*800*1750 | Number of filling heads | 4 |
Filling volume | ml | Applicable bottle height | customized |
Applicable bottle diameter | customized | capacity | 20-35 bottles/minute |
Filling accuracy | 5% | Material type | powder |
Frequently Asked Questions
Q: What's Service commitment?
A: Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
Q: What to do if the machine has a problem?
A: 24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.
Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.
Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.
For better offer our suggestion and prepare quotation, hope we can know below info from you:
A. Your bag size
B. Your bag picture
C. Packing weight
D. Packing speed requirement
E. Exactly product need to packed