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1. Overview of Semi-automatic Potato Chips Production Line
Semi-automatic potato chips production line is a production system that combines manual operation with mechanical automation equipment, suitable for small and medium-sized food processing companies or start-up brands.
Compared with fully automatic production lines, it has lower investment costs and higher flexibility, but requires some manual participation in key links (such as feeding, quality inspection, packaging, etc.).
2. Main equipment components
Washing and peeling machine
Function: Wash potatoes and remove the skin (optional drum or brush type).
Semi-automatic features: manual feeding, automatic washing and peeling.
Slicer
Function: Cut potatoes into uniform slices (adjustable thickness, usually 0.5~3mm).
Semi-automatic features: manual feeding, automatic slicing.
Blanching/desugaring machine (optional)Function: Remove starch, prevent oxidation and discoloration, and improve taste.
Fryer/baker
Frying type: Use electric heating or gas heating oil tank, automatic temperature control (160~190ºC).
Baking type: hot air circulation oven, suitable for healthy potato chips production.
Semi-automatic features: Manual monitoring of oil temperature or baking time, and regular turning.
Seasoning machine
Function: Add seasoning (such as salt, chili powder, etc.) to potato chips through a roller or a powder sprayer.
Semi-automatic features: Manual control of the amount of seasoning added.
Packaging machine (semi-automatic)
Type: weighing or roll film packaging machine.
Semi-automatic features: Manual bagging, sealing, or manual assisted weighing.
3. Workflow
Manual feeding → washing and peeling → slicing
Blanching (optional) → draining water
Frying/baking → cooling
Manual seasoning → quality inspection (removing defective products)
Manual assisted packaging → sealing → finished product
4. Production line advantages
Low cost: Equipment investment is about 30%~50% of the fully automatic line, suitable for companies with limited budgets.
High flexibility: The process can be adjusted at any time (such as slice thickness, seasoning formula).
Simple maintenance: The mechanical structure is easier to repair than the fully automatic line.
Save manpower: The core process (slicing, frying) is still automated, reducing labor intensity.
5.Applicable scenarios
Small and medium-sized food factories: daily output 100~500kg.
Specialty potato chip production: such as manual seasoning, differentiated thickness/shape.
Experimental production: verify the market during the new product development stage.
Precautions
Hygiene management: Manual operation links must strictly comply with food safety standards (such as wearing gloves and masks).
Energy consumption control: Semi-automatic equipment may have low thermal efficiency and need to optimize production rhythm.
Personnel training: Operators need to be familiar with equipment parameters (such as frying time and temperature).
1 | Name | Power/Voltage | Weight(kg) | Size(mm) |
2 | Washing cutting and peeling machine | 1.1kw/380v/220v | 98kg | 1030*550*1150mm |
3 | Water and oil dehydrator | 0.75kw/220v/380v | 1200kg | 885*550*765mm |
4 | Blanching machine | 12kw/380v/380v | 90kg | 1200*600*1000mm |
5 | Water and oil dehydrater | 0.75kw/380v/2200v | 120kg | 885*550*765mm |
6 | Fryer | 9kw/380v | 120kg | 600*620*920mm |
7 | flavoring machine | 0.75kw/220v/380v | 90kg | 1000*800*1350mm |
8 | sealing packing machine | 1.9kw/220v/380v | 60kg | 900*700*1700mm |
Frequently Asked Questions
Q: What's Service commitment?
A: Provide clients one-year warranty to make sure the machine works well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
Q: What to do if the machine has a problem?
A: 24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.
Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.
Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.
For better offer our suggestion and prepare quotation, hope we can know below info from you:
A. Your bag size
B. Your bag picture
C. Packing weight
D. Packing speed requirement
E. Exactly product need to packed