Customization: | Available |
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After-sales Service: | Video Support |
Warranty: | 1 Year |
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The following is a complete design plan for the garlic production line, covering the entire process from raw material processing to finished product packaging, suitable for food processing companies or agricultural deep processing projects:
1. Core process flow of garlic production line
Raw material acceptance
Standard: Select fresh, mildew-free garlic with a diameter of ≥4cm (variety recommendation: purple garlic or white garlic).
Equipment: Vibrating screening machine (remove soil and impurities), manual sorting table.
Peeling section
Dry peeling (suitable for drying garlic):
Equipment: Pneumatic garlic peeling machine (separate garlic skin through high-pressure air flow friction).
Efficiency: 500~1000kg per hour, breakage rate <5%.
Wet peeling (suitable for fresh garlic):
Equipment: Soaking pool (soften the skin with clean water or weak alkaline solution) + drum peeling machine.
Split and stalk removal
Equipment: CNC splitter (separate garlic cloves through flexible extrusion), automatic stalk cutter (rotating blade accurately removes roots).
Cleaning and blanching
Cleaning: Bubble cleaning machine + ultrasonic cleaning (remove residual membrane and microorganisms).
Blanching (optional):
Purpose: Inactivate enzymes and protect color (prevent garlic from turning green/blue).
Parameters: 85~90ºC hot water, 30~60 seconds, rapid cooling.
Grading and sorting
Equipment: drum grading screen (3~5 grades according to garlic diameter), color sorter (remove moldy and discolored petals).
Dehydration and drying
Centrifugal dehydration: high-speed centrifuge (remove surface moisture).
Drying (if dried garlic is required):
Equipment: hot air circulation drying room (temperature 50~55ºC, time 4~6 hours, moisture ≤8%).
Sterilization treatment
Method: ozone water immersion or ultraviolet irradiation (extend shelf life).
Packing section
Vacuum packaging: suitable for fresh garlic (nitrogen filling for freshness, shelf life of more than 30 days).
Ordinary bag packaging: suitable for dried garlic cloves (composite film to prevent moisture).
Equipment: automatic weighing packaging machine, vacuum sealing machine
Item
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Technical data
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Hoister
|
0.75kw
Dimension:1.8*0.6*1.6m Food grade conveyor+Stainless steel |
Garlic seperator machine
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Model: SL-500
voltage:110-220-380V power:1500W Dimension:76*73*103CM weight120KG capacity 500kg/h |
Conveyor
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0.75kw
Dimension:1.8*0.6*1.6m Food grade conveyor+Stainless steel |
Peeling machine
|
voltage:110-220-380V,
power:1500W, dimension:182*60*140CM, Weight350KG Capacity600kg/h |
Air compressor
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37kw
Air compressor:150*100*133CM air tank:224*84*93CM Pressure:10kg |
Technical points and innovative design
Color protection technology:
Add 0.1% citric acid solution to soak, inhibit garlic from turning blue/green during storage.
Low damage peeling:
Adopt air pressure regulating peeling machine (pressure 0.4~0.6MPa) to avoid mechanical extrusion damage.
Intelligent sorting:
Combined with AI visual system, it can automatically identify moldy and sprouted garlic cloves (accuracy ≥99%).
Energy-saving design:
The waste heat recovery device is used in the drying process to reduce energy consumption by more than 30%.
Frequently Asked Questions
Q: What's Service commitment?
A: 1.Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
Q: What to do if the machine has a problem?
A: 24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.
Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.
Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.
For better offer our suggestion and prepare quotation, hope we can know below info from you:
A. Your bag size
B. Your bag picture
C. Packing weight
D. Packing speed requirement
E. Exactly product need to packed